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FlightSimExpo 2018

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Author Topic: Boeing 737-800 Next Generation Simulator  (Read 38389 times)

Offline fsaviator

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Boeing 737-800 Next Generation Simulator
« Reply #150 on: December 18, 2017, 10:22:52 PM »
Some more progress this past weekend and today!

MIP is all lit up.  Waiting on a new Master warning PCB from FDS as one of mine didn't survive going back and forth from Common Cathode to Common Anode and back.

Got the floor painted.  Great suggestion from my daughter to use textured gray deck paint!

Also installed the shakers that go under the rudders and then slid in the yokes along with their shakers!  I decided to order a shaker card from Ian at BFF simulations in order to really fine-tune the shaking.

Seat rails are mounted!  Using T-nuts is the way to go and makes installation a breeze.

Used the FO side to find the perfect mounting spot for the rudders.  I'll toss in the CAP side tomorrow!

My daughter flies in tomorrow from Germany for Christmas leave.  She is stationed in Stuttgart (at my old unit...  gee I wonder how that happened)!  She was supposed to come in today but her flight to Atlanta was cancelled.  I ended with a free day to work on the sim!


Warren "MTN385"
Florida

http://www.B737NG-SIM.com and https://www.facebook.com/fsaviator on facebook
FSX, Prosim737 Suite, FDS DSTD 2.0 MIP, RevSim Proline TQ, ACE Dual-linked Yokes, Intel 3.5GHz i7-3770K, MSI Z77A-G45, 16GB G.Skill TridentX DDR3-2400, Galaxy GTX670 GC 4GB, OCZ 60GB Vertex 3

Offline Caflyt

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Re: Boeing 737-800 Next Generation Simulator
« Reply #151 on: December 19, 2017, 04:53:35 AM »
Looks awesome Warren.
Very clean and neat. Jealous!!

Craig

Offline jackpilot

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Re: Boeing 737-800 Next Generation Simulator
« Reply #152 on: December 19, 2017, 07:32:37 AM »
Absolutely true that each iteration is better than the previous one...
Warren you are close to pro standards! :D

Tell us more about the shakers and location, I'm interested ..


Jack

Offline FredK

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Re: Boeing 737-800 Next Generation Simulator
« Reply #153 on: December 19, 2017, 09:46:32 AM »
That is just gorgeous!

Fred K
Boeing 737NG-800, Prepar3D v4.1, Sim-Avionics, WideView multi-channel (curved screen), Optoma 1080GTDarbee projectors (3), Fly Elise warping, FSGRW weather, FDS OH panels and CDUs, SimParts MIP, FDS SysBoards (OH), CPFlight MCPPro and pedestal panels, FI Gauges, PFC controls, converted motorized TQ (SIOC), Weber seats

Offline fsaviator

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Re: Boeing 737-800 Next Generation Simulator
« Reply #154 on: December 19, 2017, 02:42:19 PM »
Thanks everyone!  It is taking forever but this time I am taking it one piece at a time and making sure it all works as I go.  I was tired of slapping it together and then everything being shaky or needing care to continue to work.

Absolutely true that each iteration is better than the previous one...
Warren you are close to pro standards! :D

Tell us more about the shakers and location, I'm interested ..

Jack,  I put two cheap shakers under the rudder pedals and mounted two more on the cross-bar for the linked yokes.  Eventually I'll add them to the seats too if it works out well.  My thought process was that the feet and hands are what really telegraph the feel of the plane to the pilot through runway bumps, gear extension, the take-off roll etc.

Testing using my Buttkicker amp is positive.  I especially like the feeling of engine spool up in the feet!  I ordered a shaker card from Ian at BFF Simulations as the software interfaces the shakers directly to the sim environment through FSUIPC.  You can then adjust individual levels and actions.  I'll let you know how it works out!

Ian emailed me today and he already assembled the card and dropped it in the mail so I should get it in the next week or so (from England).  If this works as well as I hope I may add two shakers per seat (one in the back rest and one in the seat) driven by another shaker card.
« Last Edit: December 19, 2017, 02:44:01 PM by fsaviator »
Warren "MTN385"
Florida

http://www.B737NG-SIM.com and https://www.facebook.com/fsaviator on facebook
FSX, Prosim737 Suite, FDS DSTD 2.0 MIP, RevSim Proline TQ, ACE Dual-linked Yokes, Intel 3.5GHz i7-3770K, MSI Z77A-G45, 16GB G.Skill TridentX DDR3-2400, Galaxy GTX670 GC 4GB, OCZ 60GB Vertex 3

Offline Flying_Fox

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Re: Boeing 737-800 Next Generation Simulator
« Reply #155 on: December 19, 2017, 03:32:54 PM »
Great progress Warren!

I also bought BFF shaker card, but did not install it yet.

Nick

Offline fsaviator

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Boeing 737-800 Next Generation Simulator
« Reply #156 on: December 30, 2017, 05:56:12 PM »
Another update!

The BFF Shaker card arrived and it is up and running!  Very nice!  Now I have haptic feedback in the yokes and rudders as I roll down the runway etc.   Still need to install the shakers into the seats but that is another days project.

I also got the 4.1 speaker system used for environmental and exterior sounds installed!

Today I finally fixed something that has been bothering me since I received this MIP.  My rudder and foot rests were narrower than the space afforded by the MIP stand.  It bugged the hell out of me that I had empty space on each side, and more than once I would drop something and inevitably it headed right into the deepest part of the gap!  I has some 3003-H14 aluminum sheet left from another project so I used the table saw to cut it to shape.  I then made new tops for my rudder foot rests.

Here's the end result:

More updates soon!  Prosim737 v2 is due out any day now!

« Last Edit: December 30, 2017, 05:59:37 PM by fsaviator »
Warren "MTN385"
Florida

http://www.B737NG-SIM.com and https://www.facebook.com/fsaviator on facebook
FSX, Prosim737 Suite, FDS DSTD 2.0 MIP, RevSim Proline TQ, ACE Dual-linked Yokes, Intel 3.5GHz i7-3770K, MSI Z77A-G45, 16GB G.Skill TridentX DDR3-2400, Galaxy GTX670 GC 4GB, OCZ 60GB Vertex 3

Offline Trevor Hale

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Re: Boeing 737-800 Next Generation Simulator
« Reply #157 on: December 30, 2017, 06:39:49 PM »
Holy Crap, that looks excellent!  We all know though where there is a hole, something always finds its way to fall into it LOL.

Nice.
Trevor Hale

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http://www.cockpitbuilders.com

Director of Operations
Worldflight Team USA
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VATSIM:

Offline fsaviator

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Boeing 737-800 Next Generation Simulator
« Reply #158 on: January 01, 2018, 11:28:14 PM »
More progress, overshadowed with "disaster".  I'll start with that.

Fired up the sim today to get the controls calibrated and was crushed to see that one of my projectors is going out.  A quick google search tells me the DMD chip and housing are failing.  Apparently this was a known issue that was covered by BenQ within a certain time if purchasing the projectors.  Unfortunately as I haven't put that many hours on them (despite how long I've had them) it is now surfacing, a day late and a dollar short.  Still I've gotten a lot of use out of them.

More research tells me I can fix the problem myself for about $130.  Luckily, I found a working projector that matches mine for $70 on eBay.  We'll see what I get.  Hopefully it is fully working and now I'll have some spare parts too.  Not sure how I'll move forward if another projector goes out though.  I'm not sure I'm ready to plop down $3K to upgrade to HD projectors even with the investment in a screen.  If it comes to that, I may just put out the money to go the 60" HDTV route (get three to start and add another two later).  We'll see.

« Last Edit: January 01, 2018, 11:31:13 PM by fsaviator »
Warren "MTN385"
Florida

http://www.B737NG-SIM.com and https://www.facebook.com/fsaviator on facebook
FSX, Prosim737 Suite, FDS DSTD 2.0 MIP, RevSim Proline TQ, ACE Dual-linked Yokes, Intel 3.5GHz i7-3770K, MSI Z77A-G45, 16GB G.Skill TridentX DDR3-2400, Galaxy GTX670 GC 4GB, OCZ 60GB Vertex 3

Offline fsaviator

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Re: Boeing 737-800 Next Generation Simulator
« Reply #159 on: January 02, 2018, 11:11:46 PM »
Despite the hiccup with the visuals I made great progress this past weekend!

The biggest - the controls are all installed.  Both Captain and FO Linked Ailerons, Elevators, Rudders, Toe-brakes, and the steering tiller are all calibrated through FSUIPC.  I held off mapping the yoke buttons until I install Prosim737 v2.0.  I was able to get all the axis' running through the Bodnar BU0836 card that originally came with my ACE yokes.  I had to use all 8 axis which left a problem of what ground to use for the direct connect switches as there are no ground pins on the board that correspond with the switch inputs.  I ended up making a connector for the the two FO brakes that allows me to use their ground for the switches.  Regardless, all inputs now on one Bodnar card.

The floor is in place and I made some cuts to it to allow me access underneath without pulling it up.  The TQ will sit above the hole.  The seat shaker lines are also run.

I unpacked the TQ and set it into place.  That is not hooked up yet as it is a SIOC beast.  I'm waiting to see how Prosim handles that.  Still waiting on my license key though.  Fingers crossed that it is seamless.  If not, I'll have some fun with that.

More to follow on the visuals later this week
« Last Edit: January 02, 2018, 11:15:08 PM by fsaviator »
Warren "MTN385"
Florida

http://www.B737NG-SIM.com and https://www.facebook.com/fsaviator on facebook
FSX, Prosim737 Suite, FDS DSTD 2.0 MIP, RevSim Proline TQ, ACE Dual-linked Yokes, Intel 3.5GHz i7-3770K, MSI Z77A-G45, 16GB G.Skill TridentX DDR3-2400, Galaxy GTX670 GC 4GB, OCZ 60GB Vertex 3

Offline jackpilot

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Re: Boeing 737-800 Next Generation Simulator
« Reply #160 on: January 03, 2018, 09:21:28 AM »
Just curious, what is the contraption on the glareshield ?  :D


Jack

Offline navymustang

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Re: Boeing 737-800 Next Generation Simulator
« Reply #161 on: January 03, 2018, 09:50:11 AM »
Flying Saucer  !!!
Building a full scale 737-800 AATD for home use. Majority of hardware is from Sismo Solutions, software is Prosim under P3D. An AOPA member and LifeTime member of National Association of Flight Instructors
Please note that I am a self-employed professional cockpit builder that provides consulting to defense contractors and civilian schools and airlines.

Offline fsaviator

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Warren "MTN385"
Florida

http://www.B737NG-SIM.com and https://www.facebook.com/fsaviator on facebook
FSX, Prosim737 Suite, FDS DSTD 2.0 MIP, RevSim Proline TQ, ACE Dual-linked Yokes, Intel 3.5GHz i7-3770K, MSI Z77A-G45, 16GB G.Skill TridentX DDR3-2400, Galaxy GTX670 GC 4GB, OCZ 60GB Vertex 3

Offline jackpilot

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Re: Boeing 737-800 Next Generation Simulator
« Reply #163 on: January 03, 2018, 07:05:41 PM »
 :D

Old age kicking in , hey ?


Jack

Offline fsaviator

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Boeing 737-800 Next Generation Simulator
« Reply #164 on: February 04, 2018, 03:46:14 PM »
HI everyone!  I know i've been quiet lately but work has been busy and my sim has been kicking my butt.  More specifically I just couldn't get happy with the control inputs and other systems that relied on potentiometers (backlighting etc).  It took a few days but I isolated the issue to a bad BU0836A board.  I eventually just threw it out and just put in a BU0836X.  I'll use a Pokeys to run what that was running.

Still, I've made progress and today I actually got off the ground for a quick circuit.  My TQ is running great, my RS232 MCP is up and running and I've got the Systems Computer up and running with the MIP DUs.  Still a long way to go but at least I'm moving forward.

More to follow.  I'm still waiting on a shipment from FDS for some PCBs for the glareshield and my second CDU.  Time to put the first CDU in tonight.

Headed to Germany in a week so time is running short again.  I really need to just quit work...

https://youtu.be/XdapAbj1zNI
Warren "MTN385"
Florida

http://www.B737NG-SIM.com and https://www.facebook.com/fsaviator on facebook
FSX, Prosim737 Suite, FDS DSTD 2.0 MIP, RevSim Proline TQ, ACE Dual-linked Yokes, Intel 3.5GHz i7-3770K, MSI Z77A-G45, 16GB G.Skill TridentX DDR3-2400, Galaxy GTX670 GC 4GB, OCZ 60GB Vertex 3

Offline Sam Llorca

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Re: Boeing 737-800 Next Generation Simulator
« Reply #165 on: February 05, 2018, 06:05:55 AM »
Great work Warren! We need to go for a spin on your sim.

Offline fsaviator

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Re: Boeing 737-800 Next Generation Simulator
« Reply #166 on: February 06, 2018, 12:00:09 AM »
Thanks Sam.  Look forward to it
Warren "MTN385"
Florida

http://www.B737NG-SIM.com and https://www.facebook.com/fsaviator on facebook
FSX, Prosim737 Suite, FDS DSTD 2.0 MIP, RevSim Proline TQ, ACE Dual-linked Yokes, Intel 3.5GHz i7-3770K, MSI Z77A-G45, 16GB G.Skill TridentX DDR3-2400, Galaxy GTX670 GC 4GB, OCZ 60GB Vertex 3

 

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