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Author Topic: Pedestal blanks / Fillers  (Read 1867 times)

Offline Trevor Hale

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Pedestal blanks / Fillers
« on: February 03, 2018, 12:16:44 PM »
While looking down at my empty pedestal last night. I thought maybe I could finish it off with some aircraft specific filler plates.


Not a bad first run I don’t think.

Still need to limit the tool paths though, otherwise I end up sanding these things LOL


Trev
« Last Edit: February 03, 2018, 12:19:03 PM by Trevor Hale »
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Offline Fcoq

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Re: Pedestal blanks / Fillers
« Reply #1 on: February 05, 2018, 06:29:03 AM »
Hey Trev,
Nothing go to stop you!! ;)

Offline Atomic_Sheep

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Re: Pedestal blanks / Fillers
« Reply #2 on: February 16, 2018, 07:16:33 PM »
How do you attach the acrylic to the aluminium plate? I know yours are 3d printed but for the traditional ones I mean? There's no screws on their face. Do they get screwed on from the back?

Offline jackpilot

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Re: Pedestal blanks / Fillers
« Reply #3 on: February 16, 2018, 07:33:57 PM »
Blank plates, like any other panel, have 4 Dzus, one on each corner, or 2 diagonally for the small ones, to attach them to the Dzus railing
See various blanks at the bottom part of my pedestal
« Last Edit: February 16, 2018, 07:36:11 PM by jackpilot »


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Offline Atomic_Sheep

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Re: Pedestal blanks / Fillers
« Reply #4 on: February 16, 2018, 08:54:41 PM »
Didn't quite get what I was getting at. I meant the acrylic is mounted onto the aluminium panel which in turn gets attached with dzus fasteners to the rails. But how do you attach the acrylic to the aluminium?
« Last Edit: February 16, 2018, 08:55:37 PM by Atomic_Sheep »

Offline Ed

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Re: Pedestal blanks / Fillers
« Reply #5 on: February 17, 2018, 06:34:39 AM »
A lot of the sub panels I have see are attached with small screws.
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Offline Atomic_Sheep

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Re: Pedestal blanks / Fillers
« Reply #6 on: February 17, 2018, 08:27:04 AM »
Yer those ones are easy, unfortunately, none of the blank panels on my plane have those screws.

Offline Bob Reed

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Re: Pedestal blanks / Fillers
« Reply #7 on: February 17, 2018, 08:31:08 AM »
Most "filler" panels are just flat pieces of Aluminum with a fastener in each corner there are no "panels" on them.

Offline Atomic_Sheep

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Re: Pedestal blanks / Fillers
« Reply #8 on: February 17, 2018, 08:59:30 AM »
Best shots I've got of them for my plane unfortunately. Definitely have acrylic over aluminium. The top one is 1dzus high and looks dented, not sure how you dent acrylic but hey... I've got another image of that 1 dzus high blank and that on'es not dented in but it's definitely got acrylic. You can also clearly see acrylic for the larger blank down the bottom.

Offline jackpilot

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Re: Pedestal blanks / Fillers
« Reply #9 on: February 17, 2018, 09:37:40 AM »
you must find better pictures because I'm not sure what you mean. :o


Jack

Offline Bob Reed

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Re: Pedestal blanks / Fillers
« Reply #10 on: February 17, 2018, 09:41:29 AM »
Best shots I've got of them for my plane unfortunately. Definitely have acrylic over aluminium. The top one is 1dzus high and looks dented, not sure how you dent acrylic but hey... I've got another image of that 1 dzus high blank and that on'es not dented in but it's definitely got acrylic. You can also clearly see acrylic for the larger blank down the bottom.

Are these real panels?

Offline Atomic_Sheep

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Re: Pedestal blanks / Fillers
« Reply #11 on: February 17, 2018, 10:20:00 AM »
Yep from the real plane. They're definitely blanks because there are no instruments that far down the side console... Right next to the stowage for all the flight docs.

I think I have another image, ill see if I can find it tomorrow.

Offline Atomic_Sheep

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Re: Pedestal blanks / Fillers
« Reply #12 on: February 18, 2018, 01:32:28 AM »
Here we go, another blank with acrylic over the top.

Might need to zoom in to see the details.

EDIT: Zoomed in a bit.
« Last Edit: February 18, 2018, 03:01:49 AM by Atomic_Sheep »

Offline navymustang

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Re: Pedestal blanks / Fillers
« Reply #13 on: February 18, 2018, 07:45:06 AM »
Where exactly is that panel. It looks like an overhead panel.
Building a full scale 737-800 AATD for home use. Majority of hardware is from Sismo Solutions, software is Prosim under P3D. An AOPA member and LifeTime member of National Association of Flight Instructors
Please note that I am a self-employed professional cockpit builder that provides consulting to defense contractors and civilian schools and airlines.

Offline jackpilot

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Re: Pedestal blanks / Fillers
« Reply #14 on: February 18, 2018, 09:22:42 AM »
Close to the tiller, but looks like a repro voice recorder...???
« Last Edit: February 18, 2018, 09:24:30 AM by jackpilot »


Jack

Offline Bob Reed

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Re: Pedestal blanks / Fillers
« Reply #15 on: February 18, 2018, 05:53:12 PM »
They must be glued on....

Offline Atomic_Sheep

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Re: Pedestal blanks / Fillers
« Reply #16 on: February 18, 2018, 08:55:28 PM »
Tis indeed side console next to the tiller.

I'm pretty sure it has nothing to do with the Voice recorder, because in other images that I've got, that voice recorder unit is next to other panels which aren't blanks, so the voice recorder unit is as big as the black area.

Yer maybe just glued on, I think I want to try screwing it down from the back.

Offline jackpilot

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Re: Pedestal blanks / Fillers
« Reply #17 on: February 19, 2018, 08:35:54 AM »
Dmitry

As long as you do not provide larger and more focused pictures it is next to impossible to help you on that.
Cheers
Jack


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Offline Atomic_Sheep

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Re: Pedestal blanks / Fillers
« Reply #18 on: February 19, 2018, 01:02:53 PM »
Unfortunately those are the only images I've got.

Offline jackpilot

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Re: Pedestal blanks / Fillers
« Reply #19 on: February 19, 2018, 03:04:01 PM »
You are referring to "your plane", why cant you take more pictures ?  ???


Jack

Offline Atomic_Sheep

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Re: Pedestal blanks / Fillers
« Reply #20 on: February 19, 2018, 10:47:19 PM »
By my plane I mean the plane that I'm working on.

Offline Atomic_Sheep

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Re: Pedestal blanks / Fillers
« Reply #21 on: May 07, 2018, 03:08:51 AM »
I Found the answer guys! Here's how to attach acrylic to an aluminium backplate without screws on the front of the acrylic panel:

https://www.youtube.com/watch?v=iWxlsjHHL4E

Offline Joe Lavery

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Re: Pedestal blanks / Fillers
« Reply #22 on: May 07, 2018, 12:54:15 PM »
That looks good but don't spray alcohol on an acrylic panel it will craze and might split. Also I think you'll need M2 not M3, they will be thicker than a 5m panel.
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Offline Atomic_Sheep

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Re: Pedestal blanks / Fillers
« Reply #23 on: May 07, 2018, 10:23:13 PM »
That looks good but don't spray alcohol on an acrylic panel it will craze and might split. Also I think you'll need M2 not M3, they will be thicker than a 5m panel.
 :2cw:

Ah, didn't know about the alcohol quirk.

Yep, would need to find appropriately sized brass fittings, but the principle is there.
« Last Edit: May 07, 2018, 10:23:42 PM by Atomic_Sheep »

 

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