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Worldflight 2019
Donations Starting Early
With 50 Days Left, it's time to start Counting Down to Worldflight 2019.  Beginning in August, we had 2 kind gentleman lead the way on our quest for donations to this amazing Charity Event.  Over the Past 6 Years, we (This community) Has helped to raise over $25,000.00USD to help the kids and their families of the All Children's Hospital in St. Petersburgh, Florida.  Kicking off the donations this year these Two Hero's are leading the way to another Successful Year.  I personally want to thank these two Gentleman and use this opportunity to have all of you donate to our wonderful cause. 
Thank you in advance for your help and please wish us much success for our 2019 event.
  ---Worldflight 2019 HEROS---

 James Williams, Warren Soeldner,  Sam Llorca, Doug Snow, Ryan O'Keefe, Edwin Burton, Vincent Thomas, Fred Kurasiewicz       

Thanks to all of you, You are all helping to make Worldflight 2019 a success..
Because of all you wonderful people so far we have raised a total of:

$2745.00 USD

Author Topic: Looking for resources about 737-800NG overhead panels dimensions  (Read 596 times)

Offline Pitje

  • CockpitBuilder
  • *
  • Posts: 2
  • Aviation Enthusiast
  • First Name: Roderick
  • Home Location: Netherlands
Howdy everyone, Just joined. Making a 737-800NG simulator together with my brother in law. Doing a lot of research starting with the overhead panel. I'm designing them right now in SolidWorks. The hardest part is not knowing the exact sizes of the panels and even more confusing the size of each switch, since apparently there is a mix between 6mm and 12mm? I hope some of you can shed some light on that for me or share some awesome resources that could help out!

The first panel:

Roderick / Pitje

Offline navymustang

  • Simulation Engineer
  • I may as well be Staff!
  • *
  • Posts: 524
  • Building a 737-800 full scale cockpit
  • First Name: Jim
  • Home Location: KMCO
Re: Looking for resources about 737-800NG overhead panels dimensions
« Reply #1 on: April 04, 2019, 03:47:00 PM »
It looks like your design is not going to use Dzus rails for mounting. You may want to consider this since there may be real aircraft parts you want to use, or replica parts from manufactures you can find on the web. The design you have right now would make mounting and removal interesting.

I suggest you look at designs for your panels and mounting procedures that afford easy removal and maintenance in the future. There will always be a reason in the future to partially dismantle a panel or remove it for work.

For the forward overhead, also look at designing a method that allows the entire panel to be hinged on the aft edge so that it pivots down when released from the front using some form of retainer screws/bolts as in the real aircraft. When I bought my Sismo forward overhead, it always was a two and sometimes three person effort to remove the panel for maintenance.  Now when I have any failure it just tilts down for easy access.
Building a full scale 737-800 AATD for home use. Majority of hardware is from Sismo Solutions, software is Prosim under P3D. An AOPA member and LifeTime member of National Association of Flight Instructors
Please note that I am a self-employed professional cockpit builder that provides consulting to defense contractors and civilian schools and airlines.

Offline mickc

  • I may as well be Staff!
  • *
  • Posts: 548
  • Aviation Enthusiast
  • First Name: Mick
  • Home Location: VIC, AU
Re: Looking for resources about 737-800NG overhead panels dimensions
« Reply #2 on: April 04, 2019, 06:34:37 PM »
On top of what Jim said, there are no 6mm switch holes.  They are all either 1/2" or 3/8" for a few.  If you want to make it as real as possible, look only at pictures of real panels, not what other vendors make - quite often they are not right.

For basic panel dimensions, this site is quite handy

With enough research, time & patience, you can get it pretty close to the real deal.

Offline bernard S

  • I may as well be Staff!
  • *
  • Posts: 571
  • Aviation Enthusiast
  • First Name: Bernard
  • Home Location: Austin TX
Re: Looking for resources about 737-800NG overhead panels dimensions
« Reply #3 on: April 04, 2019, 09:58:43 PM »
get a cockpit poster and scale to.what works for you .
. simple cheap fast

Offline Pitje

  • CockpitBuilder
  • *
  • Posts: 2
  • Aviation Enthusiast
  • First Name: Roderick
  • Home Location: Netherlands
Re: Looking for resources about 737-800NG overhead panels dimensions
« Reply #4 on: April 07, 2019, 01:45:16 PM »
Correct, I'm not using a DZUS Rail. I'll be fastening the bottom board to a frame, which can then hold all the panels and hinge like the real thing would. I've chosen for this option so I can fit all my backlighting and such on a thick wooden frame. I will not use any real plane parts or manufacturers parts in this build, mainly cause I don't have easy access to them right now and I kind of want to build everything myself.

I've been trying to find some cad drawings to work off from, but not very lucky so far




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