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Main => Builders Discussions => Topic started by: kazmin on October 22, 2017, 01:28:47 PM

Title: Homebuilt backlit panels
Post by: kazmin on October 22, 2017, 01:28:47 PM
Hi guys!

I've been trying to build panels with backlighting like this one:

(https://www.cockpitbuilders.com/proxy.php?request=http%3A%2F%2Fkazey.flitepal.com%2Fcockpit_build%2Fbacklit_panels%2F20170524_222631mod.jpg&hash=12e4da58d00ff067d80f6222ab465f400bd3ed32)
http://kazey.flitepal.com/cockpit_build/backlit_panels/20170524_222631mod.jpg (http://kazey.flitepal.com/cockpit_build/backlit_panels/20170524_222631mod.jpg)

While researching, I came across videos and some topics:

https://aviation.stackexchange.com/questions/2608/how-are-backlit-aircraft-panels-for-simulators-made (https://aviation.stackexchange.com/questions/2608/how-are-backlit-aircraft-panels-for-simulators-made)

https://www.youtube.com/watch?v=J5efmnMKkMs (https://www.youtube.com/watch?v=J5efmnMKkMs)

https://www.youtube.com/watch?v=UIGPb0ko0qE (https://www.youtube.com/watch?v=UIGPb0ko0qE)

https://www.youtube.com/watch?v=9g2ipxu-VgM (https://www.youtube.com/watch?v=9g2ipxu-VgM)

https://www.youtube.com/watch?v=vf7tQNYqliw (https://www.youtube.com/watch?v=vf7tQNYqliw)

Those topics and videos refer to some sort of "laser color", "opaque special white laser color" etc., which is something I cannot understand very well. It sounds to me that they are using a special paint that laser doesn't burn.

What I got from the building process, is that it starts with clear acrylic, then this special white is applied, then black layer to stop backlighting, and then the final color. Then they go with the laser to achieve high contrast lettering.

What I've tried so far, is getting opal white acrylic, figuring that when I paint it, and then remove the paint, I would get high contrast white. Yes, but no. This is my try:

(https://www.cockpitbuilders.com/proxy.php?request=http%3A%2F%2Fkazey.flitepal.com%2Fcockpit_build%2Fbacklit_panels%2Fwiper_2.jpg&hash=f03b431a79e5bb5acd7fefb7b5479e72d65b1de5)
http://kazey.flitepal.com/cockpit_build/backlit_panels/wiper_2.jpg (http://kazey.flitepal.com/cockpit_build/backlit_panels/wiper_2.jpg)

This has been painted black, and then with gray-blueish color, then laser engraved. The laser seems to burn the paint and leaves the acrylic with with some grayish shadowy color. Not what I desire to achieve. I did not apply white, because a) I am using opal acrylic and b) I am afraid the result will be the same.

However, once backlit, it looks okay:

(https://www.cockpitbuilders.com/proxy.php?request=http%3A%2F%2Fkazey.flitepal.com%2Fcockpit_build%2Fbacklit_panels%2F22641966_10214242823895493_1532820798_o.jpg&hash=5186ea56dfec945d33c95904d3ec727061ec2728)
http://kazey.flitepal.com/cockpit_build/backlit_panels/22641966_10214242823895493_1532820798_o.jpg (http://kazey.flitepal.com/cockpit_build/backlit_panels/22641966_10214242823895493_1532820798_o.jpg)

But I want high contrast white when not backlit.

Does anyone have the secret?

Regards,
Ivan
Title: Re: Homebuilt backlit panels
Post by: jonesthesoftware on October 22, 2017, 11:31:01 PM
Ask your acrylic supplier for white translucent sheet.it's about 30% translucent NOT opal
Regards
Geoff
Title: Re: Homebuilt backlit panels
Post by: kazmin on October 25, 2017, 01:56:20 AM
I will try looking for it, thanks.

How about that special white paint, that seems to be an enigma?

Regards,
Ivan
Title: Re: Homebuilt backlit panels
Post by: Aerosim Solutions on October 25, 2017, 03:29:04 PM
I use plain white 3mm acrylic for all of my sim and panels that I sell, LED's easily backlight through 3mm (1/8")....
Title: Re: Homebuilt backlit panels
Post by: jonesthesoftware on October 25, 2017, 11:42:18 PM
I should have said 3mm thick translucent white acrylic. I glue this to 6mm clear which makes my panels 9mm thick but gives enough thickness for the leds and resistors which sit in cutouts in the 6mm. To improve eveness of backlighting engrave a fine crosshatch pattern on the top face of the 6mm clear under the positions where characters appear on the 3mm. Painting the underside of the 6mm white also helps scatter the light
Geoff
Title: Re: Homebuilt backlit panels
Post by: MCrevot on October 26, 2017, 01:05:49 PM
Hi Ivan

Same goal for me, i have almost reach it, look here, on page 15 ....
http://www.aircockpit.com/viewtopic.php?f=100&t=5409&start=140 (http://www.aircockpit.com/viewtopic.php?f=100&t=5409&start=140)

Michel
Title: Re: Homebuilt backlit panels
Post by: Fcoq on October 26, 2017, 08:27:00 PM
Michel
You are crazy!!!
Amazing work!
Title: Re: Homebuilt backlit panels
Post by: MCrevot on October 26, 2017, 10:53:39 PM
Franck'
Yours are also great, i can only strongly recommend them !

Michel
Title: Re: Homebuilt backlit panels
Post by: kazmin on October 31, 2017, 08:17:42 AM
Quote from: MCrevot on October 26, 2017, 01:05:49 PM
Hi Ivan

Same goal for me, i have almost reach it, look here, on page 15 ....
http://www.aircockpit.com/viewtopic.php?f=100&t=5409&start=140 (http://www.aircockpit.com/viewtopic.php?f=100&t=5409&start=140)

Michel

Michel,

Thanks for the link :) Looks quite well.

Can you provide some more info on technique used - materials, painting, marking process? I see the posts are in French, I don't speak it unfortunately.

Regards,
Ivan
Title: Re: Homebuilt backlit panels
Post by: Trevor Hale on October 31, 2017, 08:45:22 AM
Ivan,

Click this link LOL..

https://translate.google.com/translate?hl=en&sl=fr&tl=en&u=http%3A%2F%2Fwww.aircockpit.com%2Fviewtopic.php%3Ff%3D100%26t%3D5409%26start%3D140 (https://translate.google.com/translate?hl=en&sl=fr&tl=en&u=http%3A%2F%2Fwww.aircockpit.com%2Fviewtopic.php%3Ff%3D100%26t%3D5409%26start%3D140)

Its a little slow as you scroll, but seems to work...

Trev
Title: Re: Homebuilt backlit panels
Post by: kazmin on November 02, 2017, 01:32:02 AM
Trevor,

Google translate is really not making too good of a job with that kind of language :(