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Thickness of a resl 737-800 Glareshield / MCP Light panel

Started by kurt-olsson, December 02, 2018, 09:21:41 AM

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kurt-olsson

I am using 8mm thick MDF with vinyl, so my MCP light panel / glareshield is 10mm thick in total.

Does anyone know the real thickness?

I want to use 10mm mdf + 2mm vinyl wrap. But maybe its too thick, maybe you wont notice 2 extra mm?

https://goo.gl/images/w9J36S

navymustang

The two Glareshields from 737 classics I have are sheet aluminum. Perhaps 4mm maximum thickness
My 737-800 full-scale cockpit has been sold. Now onto my full-size military helicopter project. An AOPA member and LifeTime member of National Association of Flight Instructors. Please note that I am a self-employed professional cockpit builder that provides consulting to defense contractors and civilian schools and airlines.

kurt-olsson

Thanks, i know the Classic is much thinner than the NGs.

mickc

The glareshield is 2 major parts, the thin cover that extends to the front windows, and the front bumper section that houses the lighting unit.

That front section above the MCP is approx 1/2" thick - 12.7mm


Back section:




Front section:

kurt-olsson

Thank you so much Mick!

This means that i can use 10mm MDF + 2mm vinyl and end up with correct size.


Gallie

Kurt,

I am lucky to owner a actual copy of a NG glareshield, exactly like Micks drawings. only difference with mine are the "plastic" parts being made from polyester/fibreglass and not some other strong composite material like the real thing.
I took some pics of the front of the glare showing the lip where the lightstrip sits behind. I think its about 5-6mm deep then add the tickness of the panel (2 mm). The mounting holes for the lightstrip are sunken inside the top cover (if this makes sense...)
There is about 5-6mm of space between the MCP lightplate and the top cover. MCP is cpflight pro V2, it fits the mounting nut plates without any modifications.
Hope this helps, and i am sure a couple of mm of difference wont matter.

Michael

jackpilot

Quote from: kurt-olsson on December 02, 2018, 08:50:17 PM
Thank you so much Mick!

This means that i can use 10mm MDF + 2mm vinyl and end up with correct size.

You may consider using a PVC (various thickness) thermo bendable
Can be textured painted any color





Jack

jackpilot

#7
Quote from: kurt-olsson on December 02, 2018, 08:50:17 PM

This means that i can use 10mm MDF + 2mm vinyl and end up with correct size.

You may consider using a PVC sheet (various thickness)
Thermo bendable
Can be textured painted any color





Jack

kurt-olsson

I really like the feel of the black vinyl.

Hopefully i can get some help from a local company that provides routing service so i can install the LED diffuser in my MCP.

Joe Lavery

Hey Kurt you don't need to spend a fortune on a Router, shops like Aldi and Lidl sell them regularly for under £25.00. Just look around your DIY stores the larger ones will generally offer cheaper units. You could even route than small a slot with a Dremel.

:2cw:
Joe.
Life isn't about waiting for the storm to pass, it's about learning to dance in the rain

Journalist - writer for  PC Pilot Magazine

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